Wednesday, March 28, 2012

Vintage travel trailer part8-revised floor plan

I've been thinking.... and researching on the internet... and learning lots.

And I've come to the conclusion that simply laying down sheets of 3/4 plywood may not be the best way to go. It's simple, yes. But, there will be virtually NO insulation from the cold on a chilly night. Ever slept on the bare ground without a foam pad? I have, and unless you have a really good sleeping bag or bed roll , the ground just _sucks_ the warmth out of you.

Taking another, less arrogant look at the floor design of this trailer, I realize now that the original designers had created an insulating barrier of air and corrugated cardboard sandwiched between those sheets of 1/4" plywood. A good idea. But I still feel that it's not structurally strong enough.

So, I've rethought the floor design and have come up with this one.



The idea is to glue and screw sheets of 3/4" inch ply over a framework built from 1" x 1" lengths of yellow pine. Paint the whole thing with exterior paint. Then coat the bottom side with roofing tar or brush-on truck bed lining. Then, glue and a screw in 1" or 3/4" pieces of insulated foam boards. Finished off with a layer of Tyvec paper stapled to the bottom of the floor.

Than, the assembled floor is lain onto the steel trailer frame and bolted down via lag bolts and washers from underneath. (I still like the idea of being able to unbolt the frame from the trailer body in the future should the need arise.)

The original floor was about 1 1/4" thick. And the walls were screwed to the sides of that wall. I still plan to bolt the wall frames to the top of the floor edges rather than the side. This means that (theoretically) with the addition of the 1" wood yellow pine frame, the 3/4" plywood, and perhaps an additional 1/4" for the final layer of glue and linoleum flooring.... I will lose close to 2" of headroom inside the trailer body.

Really, with actual thickness in the real world of contracting supplies... it will more likely be around 1 3/4".

I'm prepared to accept the loss in headroom in exchange for a stronger, insulated floor.


Concerns...
Will the Tyvec paper release the water it collects after a day of driving through rainy weather?

Will kicked up road gravel and small animals shred the Tyvec paper into uselessness?

I've read several warnings from other vintage trailer owners that covering the bottom with a solid surface like metal is an invitation to trap moisture. That's why I think it will be best to just use a layer of Tyvec paper so as to breathe out moisture.

I'm itching to get to the frame and start the welding. But I've got to finish the restoration of a clients' Honda ct70 next week first. Both will be satisfying to work on.... I just want them both done nownownowNOW!

I'm impatient.

Monday, March 19, 2012

Vintage Travel Trailer-part7-dedication or lunacy?

I've declared my broken shoulder healed and took some time to really think about that trailer. I forced myself to remove the rose colored glasses, take stock of reality, and weigh the handful of pros against the mountain of cons.

Every nook and cranny of our little home that offers any shelter from the elements is literally stuffed with bits and pieces of that old tin can of a trailer. I walked around and looked at it all.

Here there was a section of the golden birch plywood, over there the windows... all complete except for one that had shattered in the collapse of the trailer. And oh hey, check it out. Here's that cute little fuse box.

I put my hand on the surface of the teeny little teal-green stove and pondered the sections of the side wall I'd manage to preserve. The curves of the rounded ends still intact.

But damaged... oh so badly damaged by rot and neglect.

Sigh... I know it's utter folley. But I can't walk away from this. I want very badly to lie in one of the beds of that trailer, listening to the soft sounds of my kids sleeping. I want to open a window to smell the scent of sage, pine, even the salt-sea of the ocean.

And so, the very next warm, sunny saturday I have, I'll begin the frame tear down and preparations for mig-welding.

Wednesday, March 14, 2012

keep going-a fractured shoulder blade

Our water heater started leaking all over the place over the holidays. Then, it stopped working at all. We did our research. Picked out the model we wanted online and headed out to Home Depot... only to discover that the particular model we selected isn't available in California.

Gee, that would have been nice info to have had on your website.

So, instead, we bought the only alternative (at a couple of hundred dollars more in cost) and I installed the thing. Wasn't too bad. The biggest problems were the old gas ball valve and the water connections to the heater.

Had to replace the old ball valve on the gas pipe. Which meant turning off the main gas line and the very real possibility of dying in a fiery explosion if a did something careless or stupid.

So, did LOTS of research on that little bit of work. I learned that if you unscrew a fitting off of a gas line pipe, you should unscrew ALL of the fittings that twist in the same lateral motion. Retape and reinstall. The reason being that if you apply twisting motion on the pipe leading into the wall, and it moves... just enough to break the decades-old seal with the next fitting in the line... you could end up with a slow gas leak. Quietly filling up your wall spaces with explosive gas.

YIKES! Didn't want that to happen.

So I tore out the wall on the other side of the line in the kitchen. Luckily for me, the ball valve was attached to a short length of pipe that was then attached to an elbow joint. Was easy to check for leaks.

Anyway, after taking care of that, the water heater was installed and looking great. I was up on my rickety old, wood ladder, reaching overhead for the last of the tools I had used to install the overhead water pipe connections.... when the cursed ladder wobbled out from under me and sent me flying backwards to the concrete floor of the garage below.

I landed on my right shoulder blade... heard it go "CRRRUUNCHCH" and everything went into a haze of pain for a while.

Now I've got some cool x-rays of my lovely bones. The doctor thought it was kinda strange that I'd want a copy of the x-ray... but I think it looks really neat.

And that's where I've been since the holidays. Nursing that rotten... stinking... foul... sling. Because of a fractured shoulder-blade

It's been two months since I broke myself... and I've decided to declare myself healed now. As long as I ignore the occasional twinge of pain as I use my right arm, every things fine.

All in all, I'm pleased. It could have been a disaster. Like an injury to the actual joint. That would have doomed me to continual pain for the rest of my life. As it is, I just broke a bone that is now almost completely healed.

...rough, but manageable.

Now, about that trailer.